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Automatic rotary Trigger pump Capping Machine

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1.Bottle feeding screw conveyor flexible bottle feeding The bottle feeding screw adopts profiling design and processing; Accurate bottle feeding, fast bottle feeding, gentle movement, no damage to the bottle; It is not easy to produce splashing liquid during bottle feeding, and it is not easy to produce splashing liquid. 2.The capping head adopts four claws to grasp the cap, which is stable and reliable. It can also grab a variety of cap types including pump caps. The capping wheel of the gun cap is made of wear-resistant polyurethane, which can effectively prevent the cap from being damaged during the capping process. Secondly, the capping head uses a permanent magnet clutch to accurately control the capping torque, and it can effectively prevent the cap from falling off when the capping wheel rotates. 3.The way of cap feeding is smooth cap feeding by air, and the debugging is simple and convenient for maintenance. 4.All transmissions are equipped with a clutch mechanism, which will automatically clutch and stop the machine to give an alarm when there is a bottle jam on the in-out bottle star wheel or the torque of the main shaft is overloaded. 5.The bottle output side has a double conveyor belt structure and is equipped with an intelligent detection device. The qualified bottles are conveyed normally, and the unqualified (no cap, no inner tube, crooked cap) bottles are automatically diverted to another conveyor belt by using the swing cylinder. When the bottle is blocked in the back of the capping machine, it will automatically pause, and the equipment will resume automatic operation after the bottle is blocked. 6.The bottle output side has a double conveyor belt structure and is equipped with an intelligent detection device. The lid error is greater than 3mm and can be detected by photoelectricity. The qualified bottle is normally conveyed, and the unqualified (no cap, no inner tube) bottle is automatically shunted to another conveyer by using the swing cylinder. The pass rate after strip removal is 99.50%. When the bottle is blocked in the back of the capping machine, it will automatically pause, and the equipment will resume automatic operation after the bottle blocking situation recovers.

1.Bottle feeding screw conveyor flexible bottle feeding The bottle feeding screw adopts profiling design and processing; Accurate bottle feeding, fast bottle feeding, gentle movement, no damage to the bottle; It is not easy to produce splashing liquid during bottle feeding, and it is not easy to produce splashing liquid. 2.The capping head adopts four claws to grasp the cap, which is stable and reliable. It can also grab a variety of cap types including pump caps. The capping wheel of the gun cap is made of wear-resistant polyurethane, which can effectively prevent the cap from being damaged during the capping process. Secondly, the capping head uses a permanent magnet clutch to accurately control the capping torque, and it can effectively prevent the cap from falling off when the capping wheel rotates. 3.The way of cap feeding is smooth cap feeding by air, and the debugging is simple and convenient for maintenance. 4.All transmissions are equipped with a clutch mechanism, which will automatically clutch and stop the machine to give an alarm when there is a bottle jam on the in-out bottle star wheel or the torque of the main shaft is overloaded. 5.The bottle output side has a double conveyor belt structure and is equipped with an intelligent detection device. The qualified bottles are conveyed normally, and the unqualified (no cap, no inner tube, crooked cap) bottles are automatically diverted to another conveyor belt by using the swing cylinder. When the bottle is blocked in the back of the capping machine, it will automatically pause, and the equipment will resume automatic operation after the bottle is blocked. 6.The bottle output side has a double conveyor belt structure and is equipped with an intelligent detection device. The lid error is greater than 3mm and can be detected by photoelectricity. The qualified bottle is normally conveyed, and the unqualified (no cap, no inner tube) bottle is automatically shunted to another conveyer by using the swing cylinder. The pass rate after strip removal is 99.50%. When the bottle is blocked in the back of the capping machine, it will automatically pause, and the equipment will resume automatic operation after the bottle blocking situation recovers.

Product Description

Major Characteristics

1.Three claws structure, obtained many patent on technology, suitable for pump caps, duck mouth caps, trigger caps with straw.
2. PLC controlled , integrated cap sending ,grasping ,capping ( can affiliate with automatic cap sorting machine)
3. Automatic inlet cap and bottle position-setting and orientation, adjustable torque control. 
4. Gentle manipulation, no scratch and injury to caps and containers 
5. Easy changeovers, one line capable of several products

6. Connected with filling machine and labeling machine easily
7. Module structure, manipulate on the touch screen, easy maintenances
8. Suitable for containers made of PET/PP/PE/HDPE and so on
9. Production capacity can achieve 4000-8000b/h, higher speed can be customized.
10. Applicable in detergent, shampoo, shower gel, hand cleaning gel, laundry detergent and many other daily chemical products.

Suitable For :

 

Details Explain :

1:  Cap-feeding by servo motor drived chain

servo capper adopts servo motor for cap-feeding chain, which not only reducing noise, but also avoid cap-stuck.

2:  Bottle feeding by profiled screw rod

The screw drive follows the main drive, whoes angle can be set via touch screen to make it match with the starwheel. There is a sensor at the bottle-in screw, no bottle, no capping and alarm when bottle-stuck.

3:  Cap-dividing

The cap divider is customized by the cap shape and different diameters would require changeover, but only the parts contacting cap needs to be changed.

4: Servo capping

Each capping head is controlled by one servo motor. Closed loop control by the servo motor and program throughout the capping process. Capping torque change control via HMI.

 

Details Pictures :

 

Machines Data

NO.

Item

Description

01

Suitable for Bottles

Made According to Customers Samples

02

Capping Heads

8 Heads

 

Stand-alone pass rate

99%

03

Machine size

2000mm(L)*1800mm(W)*2900mm(H)

04

Main machine power

5kw

05

Weight

4000kg

06

Capping clutch control system

Magnetic clutches and brakes

 

Torque control

0-5N*M

Two options: Permanent magnet clutch or servo motor

07

Capacity speed

>60bpm

08

Air Sauce

0.5Mpa-0.6Mpa clean and stable compressed air

09

Voltage

380V;50Hz

11

Conveyor height

900±50mm

 

Noise

≦80 decibels

 

Main Components List

No.

Item

Brand

Type

Original

1

PLC

Siemens

S7-200 smart

Germany

2

HMI

Siemens

smart 1000 IE V3

Germany

3

Frequency

Schneider

ATV12

France

4

Alarm

Schneider

XVGB3SM

France

5

Sensor

Leuze

PRK5

Germany

6

Proximity Switch

Leuze

IS 118MM

Germany

7

Air Pressure switch

Airtac

PK506

Taiwan China

8

Pressure filter

Airtac

GFR400

Taiwan China

9

Solenoid valve

Airtac

4V110

Taiwan China

10

Code

Omron

E6B2

Japan

11

Relay

Omron

G6D-F4B-DC24V

Japan

12

circuit breakers

Schneider

OSMC

France

13

Switching power supply

Delta

DRP024V

Taiwan China

 

 

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